WIRE ROPE SERVICES

OUR TECHNICAL SERVICES TEAM ARE EXPERTS IN WIRE ROPE AND HAVE IN-DEPTH UNDERSTANDING OF ALL ASPECTS OF ROPE MANAGMENT.

We can undertake a thorough inspection of plant and rope systems as part of a complete inspection package to minimise the downtime of your equipment. LiftQuip can investigate and correct specific issues related to recurrent problems. Our highly trained technicians can efficiently carry out lifting equipment inspections, stringent testing and manage the administration of rope records.

MAGNETIC ROPE TESTING

In support of visual inspection techniques, LiftQuip offer comprehensive non-destructive testing and examination services including MRT.

Magnetic Rope Testing (MRT) is a method of checking for defects and deterioration in steel wire ropes.

Competency isn’t achieved through simply working around equipment for a long time or applying theories based on experience alone. LiftQuip personnel have heard it said on site that someone believes himself or herself to be competent because they have been using lifting equipment to rig loads for a long period of time. However, they have never received the training and education to know what the safe use criteria actually are.

While DIY inspections might seem like a good idea, there are a lot of risks and costs associated with inspecting and managing lifting equipment in-house. Have you carefully considered the position of your employees and your business if something goes wrong?

What does the standard say?

Various standards and codes provide rules and guidance for the inspection and examination of wire ropes such as ISO 4309 – Cranes – Wire Ropes – Care and Maintenance, Inspection and Discard.

ISO 4309 states that MRT should be used where defects might exist which might not be identified by visual inspection alone. It also states that if MRT is going to be used as part of ongoing periodic inspections, the rope should be subjected to an initial MRT examination (base trace) prior to it going into service, or as early as possible in it’s lifetime, to serve as a reference point for future comparison.

How does MRT work?

The instrument operation is based on the magnetic flux leakage (MFL) method that detects anomalies in normal flux patterns created by discontinuities in ferrous material, saturated by a magnetic field. This inspection method is commonly known as magnetic rope testing (MRT).

The wire rope portion is fully magnetised in the longitudinal direction with strong rare earth magnets, which are a part of magnetic head. If there are no irregularities in the rope, the magnetic field above the rope surface (flux leakage) remains uniform. If there are broken wires or changes in the steel cross sectional area, the magnetic field is distorted and flux leakage increases locally.

Sensors, located in the magnetic head, measure the magnetic flux and detect any flux leakage. Signals from the sensors are transmitted to an external data unit for storage and further processing.

Traditional Methods CS. Mart

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In order to look inside a rope, equipment has been developed which allows us to establish the condition of the rope without physically opening up the strands.

BOOK MRT TESTING

LUBRICATION

LiftQuip can schedule periodic lubrication to extend the life of your wire ropes. Most wire ropes are lubricated during the manufacturing process, but this lubricant will not last the entire life of the rope.

VIPER LUBRICATION

We are the only lifting company provider in NSW to offer complete Viper lubrication services. Viper allows wire ropes from 8mm to 67mm in diameter to be greased at speeds up to 2,000 meters per hour. Viper eliminates the work, health and safety risks associated with manual lubrication while delivering the most efficient and environmentally friendly lubrication result for your wire ropes.

VISUAL TESTING

Periodic Visual Inspections are a minimum requirement as per Australian Standards.

Visual inspections are extremely cost effective for general purpose rope applications and can pick up the majority of external defects that are commonly found in wire rope. The common defects can be nicks, cuts, gauges, corrosion, heat damage, bird caging.

Our technical services representatives are experts in wire rope and have an in-depth understanding of all aspects of rope management including rope inspections or testing requirements in accordance with Australian and International Standards.

All our technical staff have been trained to identify and assess any possible issues found with wire rope and its specific application.

LiftQuip do not only inspect the wire rope but the whole application including sheaves and winch drums to determine where and why damage is occurring.

PROOF LOAD & BREAK TESTING

Any wire rope assembly used for lifting purposes under Australian Standards must be proof load tested before use. Some industry requirements ask for wire rope assemblies to be proof tested yearly. LiftQuip offer proof load and break testing both onsite and in-house.

SPLICING SERVICES

We provide expert wire rope splicing services that adhere to Australian Standards, including AS 2319 (Wire Rope Slings). Wire rope splicing is a critical process used to join two ends of a wire rope together, creating a strong, reliable connection that maintains the rope’s load-bearing capacity and integrity.

CROPPING AND TESTING

This is commonly recommended in the mining industries where drift ropes and friction winders are used to determine the working life of the rope and transitions the face to face contact points of the wire and sheaves. This in turn reduces the fatigue points on the rope and extends the service life.

SCIENTIFIC SERVICES

LiftQuip can offer a range of scientific services for wire rope which can help identify extension and diameter loss characteristics and provide insight into the number of broken wires expected or encountered during the lifetime of a rope. We can also conduct a detailed examination of wire rope to discover the cause of rope failure and early discard.

Analysis of this data can then be used to produce recommendations to help prevent future occurrences, develop new products with specific characteristics for specific applications, and increase service life.

SCIENTIFIC SERVICES INCLUDE:

• Specialist metallurgical & chemical analysis

• Rope destruction testing

• Mechanical testing

• Tensile compression

• Tension and bend fatigue

• Magnetic rope testing

DESTRUCTIVE TESTING

Any wire rope assembly used for lifting purposes under Australian Standards must be proof tested before use.
Some industry requirements ask for wire rope assemblies to be proof tested yearly. LiftQuip offer proof load and destruction testing both on-site and in-house.

CUTTING, RE-ROPING & INSTALLATION SERVICES

At LiftQuip, we specialize in wire rope cutting, re-roping, and installation services that meet the highest Australian Standards. Our commitment to precision and safety ensures that your lifting and rigging systems are reliable, compliant, and optimized for peak performance.

WIRE ROPE CUTTING SERVICES

Accurate wire rope cutting is essential for maintaining the functionality and safety of lifting systems. At LiftQuip, our wire rope cutting services adhere to stringent Australian Standards, including AS 1418 (Cranes, Hoists and Winches) and AS 2319 (Wire Rope Slings). These standards provide guidelines on the correct dimensions and load capacities required for wire ropes.

Key Aspects of Our Wire Rope Cutting Service:

• Precision Cutting: We use advanced cutting equipment to ensure that wire ropes are cut to the exact length required for your specific applications. This precision is crucial for maintaining the correct balance and safety of your lifting systems.

• Compliance with Standards: Our cutting practices follow AS 1418 and AS 2319 to ensure that the wire ropes meet the required specifications for safety and performance.

RE-ROPING SERVICES

Re-roping involves M, MN, ,;/ replacing worn or damaged wire ropes to ensure ongoing safety and efficiency. Compliance with Australian Standards is critical in this process to ensure that replacement ropes are suitable for their intended use.

Key Aspects of Our Re-Roping Service:

• Standards Adherence: We adhere to AS 1418 and AS 2319 guidelines during re-roping to ensure that new ropes match the specifications required for load capacity and operational safety.

• Safety Assurance: Regular re-roping prevents accidents caused by rope failure, enhancing the safety of your lifting operations. We assess the condition of existing ropes and replace them with high-quality, compliant alternatives.

• Performance Optimization: Our re-roping services ensure that the new wire ropes are installed correctly and function effectively, extending the lifespan of your equipment and improving operational efficiency.

INSTALLATION SERVICES

Proper installation of wire ropes is crucial for the effective and safe operation of lifting and rigging systems. Our installation services are conducted in strict compliance with Australian Standards, including AS 2359 (Powered Industrial Trucks) and AS 4344 (Safety Requirements for Lifting Equipment).

Key Aspects of Our Installation Service:

• Standards Compliance: We follow AS 2359 and AS 4344 to ensure that wire ropes are installed correctly, with all safety and performance requirements met. This adherence to standards helps prevent equipment failure and ensures safe operation.

• Best Practices: Our installation procedures are based on best practices and industry guidelines to guarantee that wire ropes are secured properly and perform reliably under load.

• Quality Assurance: We use high-quality materials and advanced techniques to ensure that every installation meets or exceeds Australian Standards, providing maximum safety and efficiency.